HONG YE SILICONE Electronic Potting for Charge Coupled Devices (CCD) is a specialized Electronic Potting Compound and Silicone Encapsulant, also known as Electronic Encapsulation Adhesive, tailored for CCD encapsulation. Made of high-purity Silicone raw materials, it is an addition-curing silicone with excellent waterproof, moisture-proof, insulation and ultra-high light transmittance, operating stably from -60℃ to 220℃, strong adhesion to metals and PC/PMMA/PCB, low volatility, no signal interference, complying with EU RoHS, non-hazardous, and supporting full parameter customization (around 198 characters).
Product Overview
Our Electronic Potting for Charge Coupled Devices is a professional Silicone Potting Compound developed for the encapsulation, sealing, insulation and protection of CCDs. As a leading manufacturer of electronic Potting Compound and silicone raw materials, we optimize the formula for the high resolution, insulation, anti-interference and light transmittance requirements of CCDs. Unlike ordinary potting silicones, it maintains ultra-high light transmittance after curing, does not block light reception, absorbs internal stress from temperature cycles, resists corrosion and ozone, and has excellent adhesion to aluminum, copper, stainless steel and PC/PMMA/PCB, effectively protecting CCD chips and ensuring long-term stable operation for procurement partners.
Key Features & Advantages
- Ultra-High Light Transmittance & Resolution Preservation: Ultra-high light transmittance after curing, ensuring unobstructed light reception by charge coupled devices, without affecting imaging clarity and resolution; no interference to CCD signal transmission, maintaining signal integrity, which is critical for CCD performance in imaging and detection scenarios.
- Superior Insulation & Anti-Interference: Ultra-strong insulation performance (dielectric strength ≥25 kV/mm, volume resistivity ≥1.0×10¹⁶ Ω·cm), preventing short circuits and ensuring safe operation; effectively isolating external electromagnetic interference and voltage interference, avoiding signal distortion and ensuring stable charge transfer efficiency of CCDs.
- Excellent Temperature & Environmental Adaptability: Operating stably from -60℃ to 220℃, with outstanding high and low temperature resistance; can absorb internal stress caused by temperature cycles, protecting CCD chips, welding wires and internal components from damage; good ozone resistance, chemical erosion resistance and waterproof moisture-proof performance, adapting to harsh indoor and outdoor working environments of imaging equipment.
- Strong Adhesion & Easy Operation: Excellent adhesion to aluminum, copper, stainless steel and other metals, as well as PC, PMMA and PCB materials (common in CCDs), forming a tight seal without detachment; two-component design, easy to mix evenly, optional vacuum defoaming (0.01MPa for 3 minutes), supports room temperature or heated curing, full curing in 24 hours, suitable for batch production of CCDs.
- Environmental Protection & High Stability: Addition-curing silicone, non-toxic and non-hazardous, fully compliant with EU RoHS directive; low volatility, high strength, no stratification after long-term storage (stir before use without affecting performance); mixed glue can be used up at one time, avoiding waste and reducing procurement costs.
How to Use (Step-by-Step Guide)
- Pre-Mixing Preparation: Fully stir Component A in its container to mix the settled filler evenly, and shake Component B thoroughly to ensure uniform consistency, avoiding affecting curing effect, adhesion and light transmittance, which is crucial for CCD imaging quality.
- Mixing: Mix Component A and Component B according to the specified weight ratio (customizable), stir slowly and evenly to avoid generating air bubbles, which may affect insulation, light transmittance and sealing performance of charge coupled devices.
- Degassing (Optional): Put the mixed potting compound into a vacuum container, degas at 0.01MPa for 3 minutes to completely eliminate air bubbles, then pour it into charge coupled device packaging molds or casings.
- Curing: Place the encapsulated CCD at room temperature for curing or heat to accelerate curing; enter the next process after basic curing, and full curing takes 24 hours. Note: Environment temperature and humidity significantly affect curing speed and final performance.
Application Scenarios
This specialized electronic potting compound and silicone encapsulant is mainly used for encapsulation, sealing, filling and pressure protection of charge coupled devices (CCDs). It is widely applied in imaging equipment, industrial detection, medical imaging, aerospace, security monitoring and optical communication. It ensures stable operation of CCDs in various environments, reduces failure rates caused by moisture, corrosion and vibration, maintains high imaging clarity and signal stability, and helps procurement partners reduce production costs and enhance product competitiveness.
Technical Specifications
Type: Addition-Curing Electronic Potting Silicone; Mix Ratio (A:B): Customizable (weight ratio); Appearance: Liquid (both components); Viscosity: Customizable; Working Time: Customizable; Curing Time: 24 hours (full, room temp/heated optional); Operating Temperature: -60℃ to 220℃; Dielectric Strength: ≥25 kV/mm; Volume Resistivity: ≥1.0×10¹⁶ Ω·cm; Adhesion: Excellent (metals, PC, PMMA, PCB); Light Transmittance: Ultra-High (customizable); Volatility: Minimal; Compliance: EU RoHS; Shelf Life: 12 months (sealed storage); Non-hazardous; Customizable parameters available.
Certifications & Compliance
Our Electronic Potting for Charge Coupled Devices complies with international standards: ISO 9001 (strict quality control), CE Certification, EU RoHS Directive, meeting global charge coupled device production requirements, trusted by global electronic component manufacturers and procurement partners.
Customization Options
We provide charge coupled device-specific customization: adjust viscosity, hardness, curing speed, insulation and light transmittance; optimize adhesion for CCD materials (metals, PC/PMMA/PCB); flexible parameter adjustment to match different CCD resolution requirements, meeting small-batch and large-scale production needs of different industries, adapting to various CCD sizes and working conditions.
Production Process & Quality Control
We implement a strict 5-step quality control process: high-purity silicone raw materials screening, precision automated mixing, performance testing (insulation, adhesion, light transmittance, temperature resistance), curing verification, and sealed packaging. Monthly capacity exceeds 500 tons, supporting stable global supply; non-hazardous, transportable as general chemicals.
FAQ
Q: Is it suitable for all charge coupled devices?
A: Yes, it can be customized for different CCD sizes and materials, with good compatibility and no impact on light reception and imaging quality.
Q: What’s the mixing ratio?
A: Customizable weight ratio, easy to operate and mix.
Q: How to store the product?
A: Seal and store, shelf life is 12 months; stir evenly before use if stratified, no impact on performance.
Q: Is it hazardous?
A: No, it is non-hazardous and can be transported as general chemicals.
Q: What if it gets into eyes or mouth?
A: Rinse with clean water immediately or seek medical attention.
Shenzhen Hong Ye Jie Technology Co., Ltd
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