Product Summary
HONG YE SILICONE’s Custom Foam Silicone Gaskets are specially developed for Silicone Foam dressing factories, integrating ultra-soft texture, high adhesion compatibility and customizable precision. As a 2-component addition curing product, it has a fine uniform open-cell structure, skin-friendly non-irritation, excellent moisture permeability, and strong compatibility with non-woven, hydrocolloid and medical film. It supports full customization of size, thickness, density and hardness, passed SGS medical grade (ISO 10993) and RoHS certification, easy to process and assemble, serving B2B dressing factories for wound care and skin protection.Industrial mold silicone rubber, Electronic Potting Compound
Product Overview
Our Custom Foam Silicone Gaskets are core auxiliary components for silicone foam dressing factories, solving traditional gaskets’ pain points (poor substrate adhesion, non-skin-friendly, inflexible customization). Made of high-purity medical grade silicone, they adopt precision foaming to form a uniform open-cell structure, ensuring moisture permeability and ultra-soft skin fit. Fully customizable to match various foam dressings, with strict size control for seamless assembly. Non-toxic, hypoallergenic, compatible with common dressing processing technologies, providing one-stop customization to improve production efficiency and product quality.
Technical Specifications
Type: 2-component addition curing custom foam silicone gaskets (for dressing factories)
Foam Structure: Uniform open-cell, pore size 20-60μm (moisture-permeable, breathable)
Texture: Ultra-soft, Shore 00 10-30 (adjustable), non-irritating, hypoallergenic
Adhesion: Strong compatibility with non-woven, hydrocolloid, medical film, no delamination
Temperature Range: -40℃ to 180℃ (suitable for processing and storage)
Foam Density: 0.2-0.5 g/cm³ (customizable by absorbency)
Customization: Size (5mm×5mm-1000mm×1000mm), thickness (0.1-5mm, precision ±0.05mm)
Cure Method: Room/low-temperature (60-80℃) curing, suitable for continuous production
Certifications: SGS (ISO 10993), RoHS, FDA (skin contact)
Key Traits: Factory-customizable, skin-friendly, moisture-permeable, easy to process
Packaging: 1000/5000 pieces/carton (moisture-proof), customizable by batch
Product Features & Advantages
1. Factory Exclusive Customization: Fully tailored to dressing production, size/thickness/density/hardness adjustable, matching your product line and solving standard gasket mismatch issues.
2. Ultra-Skin-Friendly: Medical grade silicone, non-toxic, hypoallergenic, Shore 00 10-30, suitable for long-term sensitive skin contact, meeting medical safety standards.
3. Excellent Moisture Permeability: Open-cell structure allows wound exudate drainage, avoiding moisture accumulation and infection, keeping wounds dry—core for foam dressings.
4. Strong Substrate Compatibility: Easy to bond with common substrates, no delamination, suitable for various processing technologies, improving production efficiency.
5. Precision & Consistency: Strict quality control, thickness precision ±0.05mm, uniform structure, no defects, avoiding production flaws.
Customization Process for Dressing Factories
1. Demand Communication: Our team confirms your requirements (dressing type, gasket specs, batch size).
2. Sample Development: 2-3 sample sets developed within 3-5 working days for your test (adhesion, moisture permeability).
3. Adjustment: Formula/process optimized based on your feedback to match production needs.
4. Mass Production: Strict quality control, supporting continuous production to meet output requirements.
5. Delivery & After-Sales: On-time delivery with inspection reports; after-sales support for use issues.
Application Scenarios (For Silicone Foam Dressing Factories)
Exclusively for dressing factories, widely used in: 1. Light wound dressings (0.1-0.5mm gaskets, ultra-soft, breathable); 2. Heavy exudate dressings (1-5mm gaskets, moisture-permeable); 3. Waterproof dressings (custom density, strong adhesion); 4. Special dressings (hypoallergenic for burns/pediatrics); 5. Disposable dressings (batch-customized, easy to assemble). It enhances your product competitiveness.
Certifications and Compliance
Our gaskets passed SGS (ISO 10993), RoHS and FDA (skin contact) certifications. Meeting international medical auxiliary standards, non-toxic, hypoallergenic, complying with dressing factories’ procurement needs, exportable to global medical markets with complete documents.
Production Process (Dressing Factory-Oriented)
Strict production process for quality and consistency: 1. Raw material: High-purity medical grade silicone (ISO 10993); 2. Formula customization: Adjust density/hardness with foaming agents/softeners; 3. Precision foaming: Uniform open-cell structure; 4. Precision cutting: CNC equipment, ±0.05mm thickness, no burrs; 5. Quality inspection: Test irritation, moisture permeability, size; 6. Packaging: Moisture-proof, labeled with batch/specs/certifications.
FAQ (For Silicone Foam Dressing Factories)
Q1: Can we customize size and thickness? A: Yes, size 5mm×5mm-1000mm×1000mm, thickness 0.1-5mm (±0.05mm), matching your dressings.
Q2: Compatible with hydrocolloid substrates? A: Yes, strong compatibility with common substrates, no delamination.
Q3: Meet disposable medical standards? A: Yes, non-toxic, hypoallergenic, supports batch customization.
Q4: Sample development time? A: 2-3 sets within 3-5 working days.
Q5: Moisture permeability? A: Yes, open-cell structure allows exudate drainage, suitable for foam dressings.
Shenzhen Hong Ye Jie Technology Co., Ltd
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