Meta Summary
HONG YE SILICONE HY-E625 Fast Curing Medical Grade Prosthetic Silicone is a high-efficiency platinum-cured silicone. With short operation time (15-30 mins) and fast curing speed, it’s perfect for emergency prosthetics, life casting and small-batch customization. We offer Food grade mold silicone and Pad Printing Silicone with professional technical support and global fast delivery service.
Product Overview
HY-E617 Fast Curing Medical Grade Prosthetic Silicone is a high-efficiency Addition Curing Silicone independently developed by HONG YE SILICONE, specially designed for buyers with urgent production cycles, small-batch customized orders, emergency medical supplies production and manual life casting creation. In the current fast-paced market environment, many buyers are faced with the pain points of long curing cycle, low production efficiency and difficulty in meeting tight delivery deadlines of traditional body silicone. In response to these problems, our technical team has optimized the platinum catalyst formula, greatly shortened the natural curing time and effective operation time, while fully retaining the medical grade safety, skin-like soft touch and high simulation performance of the product. This fast curing liquid silicone maintains the classic advantages of addition curing silicone, such as non-toxicity, odorlessness, low shrinkage and aging resistance. It is simple to deploy and easy to operate, which is friendly to new operators and manual creators. It can be perfectly combined with our Rapid prototyping silicone, food grade Mold Silicone and daily chemical silicone auxiliary materials, forming a high-efficiency production material system. Whether it is small-batch handmade customization, urgent order mass production or rapid manufacturing of medical emergency supplies, this product can effectively shorten the production cycle, accelerate product delivery, and help B2B buyers improve order turnover rate and market response speed.
Product Features
1. High-efficiency rapid curing performance: Optimized platinum catalyst formula greatly improves vulcanization efficiency. The effective operation time at room temperature is controlled at 15-30 minutes, and the natural complete curing time is only 1-2 hours. High-temperature heating at 80℃ can realize rapid molding within 10 to 20 minutes, which greatly compresses the production waiting time and solves the delivery pressure of urgent orders. This fast curing feature can help buyers improve production efficiency by 30% compared with traditional body silicone. 2. Medical grade high safety performance: Adopts pure environmental protection formula, without any harmful volatile substances, with stable physiological inertness. It has passed FDA food grade certification and SGS non-toxic testing, safe and non-irritating for long-term contact with human skin. It meets the production standards of medical prosthetics, medical simulation models and skin contact products, with high safety and wide application credibility. 3. Natural skin-like high simulation effect: Even with fast curing design, it still retains delicate skin-like touch and realistic softness. The cured product has uniform texture, natural softness and elasticity, which can simulate human skin texture and soft tissue sense in all aspects. The color is pure and easy to be toned, which can meet the production needs of simulation masks, prosthetic skin and human body models.
Technical Specifications
HY-E617 fast curing prosthetic silicone is a homogeneous transparent liquid material with good fluidity and no layering or precipitation. The unified standard mixing ratio of A and B components is 1:1, which is convenient for rapid proportioning in workshop production and manual operation, avoiding the error caused by complex proportioning. The conventional material viscosity is 3800±1500 CS, which is moderate, not only avoiding excessive fluidity leading to material leakage during pouring, but also ensuring smooth pouring and bubble discharge. The conventional fixed hardness is 16±2 Shore A, with soft and comfortable hand feel and strong resilience, which can perfectly simulate the softness of human skin. The breaking elongation is 480%, with certain tensile and tear resistance to meet daily use and molding demolding requirements. Under standard 25℃ constant temperature environment, the available construction time is 15 to 30 minutes, which is suitable for rapid operation and batch continuous pouring. The room temperature natural curing cycle is 1 to 2 hours, and high-temperature heating at 80-120℃ can further shorten the whole molding cycle to 10-30 minutes. All core technical indicators can be customized in a personalized way. For customers who need longer operation time (such as manual creation) or faster curing (such as assembly line mass production), we can adjust the catalyst ratio and formula components to match the production line rhythm. The color of the raw glue is translucent, supporting free color matching of various skin tones and special effect colors to meet customized appearance needs.
Step-by-Step Usage Instructions
1. Clean all contact tools, molds and containers before use to thoroughly remove residual condensation silicone, tin compounds, acid and alkali impurities, as these substances will affect the curing effect and even lead to curing failure. It is recommended to use alcohol to clean the tools and dry them completely before use. 2. Accurately weigh silicone A and B according to 1:1 proportion, pour into a clean container and stir quickly and evenly within the effective time (15-30 minutes) to avoid local uneven mixing, which will cause uneven hardness of the cured product. 3. After stirring evenly, put the liquid silicone into a vacuum defoaming device for short-time defoaming (3-5 minutes) to reduce internal bubbles and ensure smooth product surface. If there is no vacuum defoaming equipment, the mixed silicone can be left standing for 10 minutes to let the bubbles float to the surface and then scrape them off. 4. Quickly pour the mixed silicone into the prepared mold, arrange the mold position and level it, and complete the pouring operation within the limited operating time to avoid the silicone curing in advance and affecting the molding effect. 5. Choose natural standing curing or high-temperature oven heating curing according to the production cycle demand to speed up molding efficiency. If natural curing is selected, place the mold in a clean, dry and well-ventilated environment; if heating curing is selected, control the temperature at 80-120℃ to avoid overheating affecting product performance.
Application Scenarios
This fast curing Medical Grade Body Silicone is widely used in time-sensitive production industries and professional creative fields. The core application scenarios include emergency customized medical prosthetics, such as temporary prosthetics for patients with sudden limb loss, which can be quickly produced and delivered to meet the urgent needs of patients. It is also suitable for manual life casting art creation, such as artists making human body shape models, which can shorten the production cycle and improve creation efficiency. For small-batch limited-edition simulation doll production, this product can quickly complete the molding of each doll, ensuring the consistency of product quality and accelerating the listing speed. In the film and television industry, it is used for the rapid production of temporary special effects masks and props, helping the crew complete the shooting task on schedule. In the medical field, it is used for the rapid production of medical training simulation organ models, providing timely teaching aids for medical training institutions. In addition, it is widely used in personalized customized gifts, high simulation art exhibits and short-cycle customized silicone products.
Certifications and Compliance
All products of HONG YE SILICONE strictly implement international production safety standards, and HY-E625 is no exception. It has complete FDA, SGS, CE and ISO9001 certification qualifications, fully complying with EU REACH environmental protection regulations, US FDA food grade standards and global import and export safety standards. The factory implements closed-loop management of raw material procurement, production processing and finished product testing. Raw materials are purchased from qualified suppliers with stable quality, and each batch of raw materials is inspected for safety and performance. During the production process, professional quality control personnel monitor the mixing ratio, stirring speed, temperature and other parameters in real time to ensure the stability of product performance. Before leaving the factory, each batch of products will undergo curing test, viscosity test, hardness test and safety index detection, and only products that pass all inspections can be delivered. Our factory has independent export qualification, with export license number 4403792593157, ensuring smooth customs clearance and stable supply for customers in Europe, North America, Southeast Asia, the Middle East and other regions.
Production Process & Quality Control
Our factory is equipped with independent fast-curing silicone professional production workshops and automated batching equipment, which can realize accurate proportioning and uniform stirring, ensuring the consistency of product performance. The whole production process is controlled by constant temperature (25±2℃) to ensure stable catalyst activity and consistent batch curing effect. The production process includes raw material selection, automated proportioning, high-speed stirring, constant temperature reaction, filtration and impurity removal, vacuum defoaming, filling and sealed packaging. Each batch of products will undergo strict quality inspection before leaving the factory: curing test to check whether the curing speed meets the standard; viscosity test to ensure the fluidity of the product; hardness test to verify the softness of the product; safety index detection to ensure that the product is non-toxic and harmless. We provide free sample testing to help customers verify the fast curing effect and product performance in advance, and for large orders, we can provide long-term stable customized production services, and send professional technical personnel to provide on-site guidance if necessary.
FAQ
1. Will fast curing affect the softness and simulation of finished products?
No, the optimized formula only accelerates the curing reaction, and the softness, elasticity and skin-like simulation are completely consistent with standard body silicone.
2. How to avoid material waste caused by too short operation time?
We can appropriately extend the operation time by adjusting the formula according to customer operation habits and process flow to balance efficiency and construction time.
3. Is it suitable for mass assembly line continuous production?
Yes, the proportioning is simple and the curing is fast, which can greatly improve the daily output.
4. Can pigments be added for color mixing?
It is recommended to use special silicone pigment for color matching after testing; avoid adding ordinary powder and chemical pigments at will to prevent curing failure.
Shenzhen Hong Ye Jie Technology Co., Ltd
Contact Now
