HONG YE SILICONE Motor Protection Electronic Potting Silicone Compound (Model HY-9055) is a high-performance two-component thermal conductive insulation material, specially engineered for motor electronic component protection. Mixed at 1:1 weight ratio, it cures without exotherm or corrosion, featuring excellent thermal conductivity (≥0.8 W/(m·k)), insulation and vibration resistance. As a core product matching our liquid silicone, RTV 2 Silicone Rubber, Industrial mold silicone rubber, Pad Printing Silicone and Silicone Encapsulant, it adapts to motor working environments, protects motor circuits and modules from heat, moisture and vibration, meets UL94-V1 flame retardancy, with customizable parameters and multiple packaging options for bulk motor production.
Product Overview
Our Motor Protection Electronic Potting Silicone Compound is a professional potting material tailored for motor electronic protection, a key part of HONG YE SILICONE’s full silicone product matrix. Model HY-9055 is a new type of thermal conductive insulation silicone synthesized from organics, designed to solve motor pain points—heat accumulation, vibration damage and harsh working environments. It is liquid before mixing (Component A: dark gray fluid; Component B: white fluid), cures into a low-shrinkage protective layer, forming a reliable thermal conductive insulation system to ensure long-term stable operation of motor electronic components, far exceeding ordinary Electronic Potting Compound in motor protection adaptability. Product Features & Advantages
1. Motor-specific thermal conductivity: Thermal conductivity ≥0.8 W/(m·k), efficiently dissipates heat generated by motor operation, reduces component aging caused by heat accumulation, extends motor service life and reduces failure rates.
2. Superior insulation & flame retardancy: Volume resistivity ≥1.0×10¹⁶ Ω·cm, dielectric strength ≥25 kv/mm, ensuring safe operation of motor circuits; meets UL94-V1 flame retardant grade, reducing fire risks in high-heat motor environments.
3. Gentle curing & production-friendly: Cures at room temperature with fast speed (4-5h at 25℃, 20min at 80℃), no exotherm or corrosion to fragile motor components; low winter temperatures can be solved by proper heating, adapting to automated motor production lines.
4. All-round motor protection: Combines waterproof, moisture-proof, mold-proof and dust-proof properties, with excellent vibration resistance, chemical medium resistance and weather aging resistance, adapting to harsh motor working conditions.
5. Easy operation & high compatibility: 1:1 weight mixing ratio (easy to measure), good fluidity; optional deaeration at 0.08MPa for 3 minutes ensures bubble-free potting, firmly fixing motor electronic components without loosening due to vibration.
Technical Specifications (Model HY-9055)
This product is a two-component motor protection potting silicone: Component A is dark gray fluid, Component B is white fluid, with dynamic viscosity of 3000±500 mPa·s. The mixing ratio is 1:1 by weight; operable time is 30-60 minutes at 25℃, curing time is 4-5 hours at 25℃ or 20 minutes at 80℃. After curing, it reaches Shore A hardness 55±5, linear expansion coefficient ≤2.2×10⁻⁴ m/(m·k), thermal conductivity ≥0.8 W/(m·k), dielectric strength ≥25 kv/mm, dielectric constant 3.0-3.3 (1.2MHz), volume resistivity ≥1.0×10¹⁶ Ω·cm, UL94-V1 flame retardancy. Other models and customizable parameters are available on request.
How to Use
1. Preparation: Fully stir Component A and B separately in their respective containers to ensure uniform material composition without stratification, critical for stable thermal conductivity and motor protection effect.
2. Mixing: Blend Component A and B strictly according to 1:1 weight ratio, stir thoroughly to guarantee consistent thermal conductivity, insulation and curing performance for motor components.
3. Deaeration (Optional): After mixing evenly, place the glue into a vacuum container and deaerate for 3 minutes under 0.08MPa to remove air bubbles, avoiding heat accumulation and vibration damage caused by bubbles.
4. Potting & Curing: Pour the treated silicone onto motor electronic components; cure at room temperature or heat to accelerate (80℃ for 20 minutes). In low winter temperatures, proper heating can accelerate vulcanization to match motor mass production rhythm.
Application Scenarios
Widely used for potting, sealing and fixing of motor electronic components requiring thermal conductivity, waterproofing and insulation, including wind turbine motors, automotive motors, motor power modules, control modules, automotive HID ballasts and motor circuit boards. It is also suitable for LED junction boxes, LCD electronic displays and other electronic components, providing all-round protection in motor manufacturing, new energy and automotive industries, reducing motor failure rates, extending service life and lowering after-sales costs.
Certifications and Compliance
HONG YE SILICONE holds ISO9001 quality management system certification, CE and UL certifications. Our Motor Protection Electronic Potting Silicone Compound (HY-9055) fully complies with EU ROHS environmental directives, UL94-V1 flame retardant standards and international motor electronic material standards, meeting the quality and safety requirements of global motor markets, facilitating smooth import and reliable application in international motor projects.
Customization Options
We provide professional OEM customization services focused on motor protection needs. According to customers’ motor types (wind turbine, automotive) and working environments, we can customize key parameters such as cured hardness, viscosity, operable time, curing speed and thermal conductivity, optimizing heat dissipation and vibration resistance to meet personalized bulk procurement needs of motor manufacturers.
Production Process
The product undergoes strict multi-link quality control: high-quality thermal conductive Silicone raw materials inspection → precise formula mixing (optimized for motor heat dissipation and vibration resistance) → automated production and filling → pre-production sample performance testing (targeting motor working scenarios) → full inspection of finished products before shipment. Our professional QC team monitors the whole process, ensuring consistent motor protection performance of each batch. FAQ
Q1: What packaging specifications are available?
A1: 5kg, 20kg, 25kg and 200kg, suitable for small-batch motor sample testing and large-batch mass production.
Q2: How to store unused potting silicone?
A2: Seal and store Component A and B separately in a cool, dry place; mixed glue should be used up at one time; stratified colloid can be stirred evenly before use, no impact on motor protection performance.
Q3: Is it suitable for high-power motor components?
A3: Yes, it has excellent thermal conductivity (≥0.8 W/(m·k)) and insulation, efficiently dissipates heat from high-power motors, protecting core electronic components from heat damage.
Q4: Is it a hazardous material for transportation?
A4: Non-hazardous, can be transported as general chemicals, complying with international transportation standards for motor production materials.
Q5: Can it resist motor vibration damage?
A5: Yes, it cures into a flexible, high-adhesion layer with excellent vibration resistance, firmly fixing motor components and avoiding loosening or damage caused by long-term motor operation.
Shenzhen Hong Ye Jie Technology Co., Ltd
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