HONG YE SILICONE Electronic Potting Silicone for X-Ray Generator Controls is a high-performance two-componentAddition Curing Silicone, also known as Electronic Potting Compound, Silicone Encapsulant and Electronic Encapsulation Adhesive, tailored for X-ray generator control systems. Crafted from high-purity Silicone raw materials, it integrates excellent radiation resistance, high-temperature stability, high insulation, thermal conductivity and flame retardancy, cures into a solid protective layer after adding curing agent. With strong adhesion to PC, PMMA, PCB and medical-grade metals, it protects precision X-ray control components, ensures stable operation under high-voltage conditions, and has customizable parameters to meet global medical and industrial X-ray equipment procurement demands.
Product Overview
Our Electronic Potting Silicone is specialized for X-ray generator controls, designed for encapsulation, sealing, filling and pressure protection of their core electronic components, high-voltage control modules and signal regulation units. As a leading manufacturer of liquid silicone and addition curing silicone, we optimize the formula for X-ray working environments, enhancing radiation resistance and high-temperature tolerance to withstand harsh conditions of X-ray generation. It outperforms epoxy potting resin in flexibility and thermal stability, cures at room or elevated temperatures, and ensures reliable protection for X-ray generator control components, extending service life and reducing maintenance costs for medical and industrial X-ray equipment manufacturers.
Key Features & Advantages
- Excellent Radiation Resistance: Optimized formula with strong resistance to X-ray radiation, avoiding material degradation and insulation failure under long-term X-ray exposure, ensuring stable performance of control components.
- Superior High-Temperature Stability: Operates stably from -60℃ to 220℃, withstanding high temperatures generated during X-ray generator operation, effectively dissipating heat and protecting chips and welding gold wires from thermal damage.
- High Insulation Performance: Ultra-high volume resistivity (≥1.0×10¹⁶ Ω·cm) and dielectric strength (≥25 kV/mm), isolating high-voltage circuits, preventing short circuits and ensuring safe operation of X-ray generator controls.
- Low Volatility & Strong Adhesion: Ultra-low volatile content, no harmful substances released; strong adhesion to PC, PMMA, PCB and medical-grade metals (aluminum, copper, stainless steel), ensuring tight sealing and no peeling in long-term use.
- Flexible Curing & Customizability: Addition-curing formula, supporting room-temperature or heated curing (full curing in 24 hours); as a professional Silicone Potting Compound manufacturer, we can customize hardness, viscosity and operation time to match different X-ray generator control models.
How to Use
- Pre-Mix Preparation: Thoroughly stir Component A to evenly distribute settled fillers, and shake Component B vigorously to ensure uniformity, avoiding stratification which affects radiation resistance and insulation performance.
- Precision Mixing: Strictly follow the recommended weight ratio of Component A to B, stirring slowly and evenly for 2-3 minutes to avoid introducing air bubbles that affect sealing and high-voltage stability.
- Degassing: After mixing, place the adhesive in a vacuum container at 0.01MPa for 3 minutes to eliminate air bubbles, ensuring full penetration into tiny gaps of X-ray generator control components.
- Curing: Pour the degassed mixture into component housings; cure at room temperature or heated to accelerate, enter the next process after basic curing, and ensure 24 hours full curing. Note: Environment temperature and humidity have a significant impact on curing speed.
Application Scenarios
This specialized silicone Potting Compound is exclusively for X-ray generator controls, including medical X-ray machine controls, industrial X-ray inspection equipment controls, dental X-ray generator modules and X-ray imaging system controls. It is suitable for encapsulation, sealing and filling of their core electronic components, PCB boards and high-voltage connectors, ensuring stable operation in medical clinics, industrial inspection sites and research laboratories. It reduces equipment failure rates, improves operational safety, and is compatible with Rapid prototyping silicone to accelerate R&D of new X-ray generator products. Technical Specifications
Curing Type: Addition-Curing; Mix Ratio (A:B): Customizable (per requirements); Appearance: Liquid (both A and B components); Viscosity: Customizable; Hardness (Shore A): Customizable; Operating Temperature Range: -60℃ to 220℃; Dielectric Strength: ≥25 kV/mm; Volume Resistivity: ≥1.0×10¹⁶ Ω·cm; Curing Time: 24 hours (room temperature), accelerated via heating; Bonding Substrates: PC, PMMA, PCB, CPU, aluminum, copper, stainless steel; Radiation Resistance: Excellent; Thermal Conductivity: Customizable. Hardness, viscosity and operation time can be fully customized.
Certifications & Compliance
Our Electronic Potting Silicone complies with international medical, industrial and safety standards: ISO 9001 (strict quality control), CE Certification (European safety standards), EU RoHS Directive (hazardous substance-free), meeting global X-ray generator control safety and performance requirements, gaining recognition from global medical and industrial equipment procurement partners.
Customization Options
We offer medical/industrial-grade tailored solutions: custom formulations (adjust radiation resistance, thermal conductivity and curing speed), high-insulation formula optimization, and flexible packaging options to meet large-scale production and small-batch customization needs of X-ray generator control manufacturers.
Production Process & Quality Control
We implement a 5-step strict quality control process: raw material purification (high-purity silicone screening), precision formulation (automated mixing for consistent silicone potting compound), performance testing (radiation resistance, insulation, thermal stability, adhesion), curing verification, and sealed packaging. Our facility has a monthly capacity of over 500 tons, supporting large global X-ray generator equipment orders.
FAQ
Q: Is it suitable for medical X-ray generator controls?
A: Yes, it has excellent radiation resistance and high insulation, complying with medical standards and ensuring safe and stable operation.
Q: Can it withstand high temperatures from X-ray generators?
A: Yes, it operates stably up to 220℃, effectively dissipating heat and protecting components.
Q: What is the curing time?
A: 24 hours at room temperature, which can be accelerated by heating.
Q: What is the shelf life?
A: 12 months when stored sealed in a cool, dry place.
Q: How to handle stratified colloid?
A: Stir evenly before use, which will not affect product performance.
Shenzhen Hong Ye Jie Technology Co., Ltd
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