HONG YE SILICONE’s Ceramic Pad Printing Silicone is a professional two-component (A/B) liquid solution for manufacturing high-performance printing pads, tailored for ceramic products. Infused with DuPont PTFE and premium Silicone raw materials, it boasts low viscosity, zero shrinkage, and exceptional wear resistance. Compliant with ISO 9001 and CE standards, this RTV 2 Silicone Rubber ensures crisp pattern transfer, resistance to oil solvents, and 1500+ printing cycles, ideal for global ceramic manufacturers seeking efficiency and quality.
Product Overview
Pad printing silicone serves as the critical transfer medium in ceramic decoration, replicating intricate patterns, logos, and text from steel plates onto ceramic surfaces. Our ceramic-specific formula features advanced addition curing technology, delivering smooth texture, bubble-free curing, and strong adhesion to ceramic substrates. With 20+ years of silicone manufacturing expertise, HONG YE SILICONE’s product stands out for its temperature resistance (-50℃ to 220℃) and compatibility with ceramic printing inks, trusted by clients in 138+ countries for consistent performance.
Technical Specifications
- Form: Two-component (A/B) liquid
- Viscosity: 4000-7000 mPa·s (25℃)
- Hardness: 15-25 Shore A (customizable)
- Curing Time: 2-4 hours (room temperature, adjustable via curing agent dosage)
- Shrinkage Rate: ≤0.1%
- Operating Temperature: -50℃ to 220℃
- Shelf Life: 12 months (sealed, 25℃ storage)
- Packaging: 25kg/200kg iron drums
Product Features & Advantages
- Low viscosity and excellent fluidity enable easy pouring and uniform mold filling, simplifying pad production.
- Zero shrinkage and high precision ensure sharp, distortion-free pattern transfer on ceramic surfaces, even for fine details.
- Infused with DuPont PTFE, it offers superior wear resistance and oil solvent resistance, extending pad service life to 1500+ prints.
- Smooth texture and strong rebound resilience adapt to curved or uneven ceramic substrates, ensuring consistent decoration quality.
- Non-toxic, odorless, and compatible with Food grade mold silicone standards, safe for ceramic tableware and decorative items.
How to Use
1. Clean the pad mold with detergent, dry thoroughly, and apply a thin layer of mold release agent.
2. Mix pad printing silicone (Component A) with silicone oil (adjust for hardness: 100:30 for 15A°, 100:0 for 25A°). Avoid excessive silicone oil to prevent reduced durability.
3. Add 2-3% curing agent (based on total weight of mixed silicone and oil), stir evenly for 2-3 minutes.
4. Vacuum degas the mixture for ≤10 minutes to remove bubbles, then pour slowly into the mold.
5. Allow curing at room temperature for 2-4 hours (faster with more curing agent) before demolding.
Application Scenarios
Ideal for decorating ceramic products including:
- Ceramic tableware (plates, bowls, mugs)
- Decorative ceramic crafts and vases
- Ceramic tiles and wall decorations
- Ceramic electronics casings
- Custom-branded ceramic gifts
It helps manufacturers reduce material waste by 25%, boost production efficiency by 30%, and enhance product aesthetics, driving market competitiveness.
Certifications and Compliance
All products hold ISO 9001, CE, and UL certifications, meeting RoHS, REACH, and FDA standards. Fully compliant with international ceramic safety regulations, ensuring safe use for food-contact and decorative ceramics.
Customization Options
- Hardness adjustment (15-25 Shore A) for different pattern sizes and substrates.
- Viscosity customization to match specific mold designs and production processes.
- OEM/ODM services for custom pad shapes, sizes, and performance parameters.
Production Process
Raw material inspection → Precision formula mixing → PTFE integration → Quality testing (viscosity, hardness) → Vacuum degassing → A/B component separation → Sealed packaging → Final inspection. Pre-production samples available for approval.
FAQ
Q1: How does silicone oil dosage affect pad performance?
A1: More silicone oil softens the pad (suitable for large patterns), but excess (over 50% of silicone weight) reduces wear resistance and print cycles.
Q2: Can it be used with high-temperature ceramic firing?
A2: Yes, it withstands post-printing firing temperatures up to 220℃ without deformation.
Q3: Is it compatible with different ceramic inks?
A3: Yes, compatible with solvent-based, water-based, and UV-curable ceramic inks.
Q4: How to store the product properly?
A4: Store in sealed iron drums at 25℃, away from water, direct sunlight, and high humidity to maintain 12-month shelf life.
Q5: Do you offer technical support for mold design?
A5: Yes, we provide full guidance on mixing ratios, curing conditions, and mold optimization for optimal results.