HONG YE SILICONE Electronic Potting (Thermally Conductive Potting Silicone) is a low-viscosity, flame-retardant two-component Addition Curing Silicone designed for railway information systems. It cures at room or heated temperatures (faster at higher temperatures), with a 1:1 weight mixing ratio, IP65 waterproof grade and UL94-V0 flame retardancy. Fully compliant with EU RoHS directives, it offers excellent thermal conductivity, insulation and shock resistance, ensuring stable operation of railway information components in harsh environments for global railway equipment purchasers.
Product Overview
Technical Specifications
This two-component Electronic Potting (Model HY-9315) has Part A and Part B both as liquid, each with a viscosity of 500±100 cps. It adopts a 1:1 weight mixing ratio, with a mixed viscosity of 500±100 cps, operable time of 0.5-2 hours, room-temperature curing time of 4-5 hours, and 80℃ curing time of 20 minutes. Cured, it has a Shore A hardness of 15±5, thermal conductivity of ≥0.8 W(m·K), dielectric strength of ≥25 kV/mm, dielectric constant of 3.0～3.3 (1.2MHz), volume resistivity of ≥1.0×1016 Ω·cm, linear expansion coefficient ≤2.2×10-4 m/(m·K), and UL94-V0 flame retardancy. All parameters can be customized for railway information systems.
Product Features & Advantages
- Excellent shock resistance: Cures into a soft rubber-like elastomer, absorbing vibration from train operation, protecting railway information components from damage and ensuring stable signal transmission. - Wide temperature adaptability: Operates stably from -60℃ to 220℃, adapting to extreme cold and heat in railway outdoor and on-board environments. - IP65 waterproof & UL94-V0 flame retardant: Effectively prevents water and dust intrusion, avoids fire hazards, meeting strict railway safety standards. - High thermal conductivity: Quickly dissipates heat from railway information modules, reducing overheating failures and extending service life. - Low viscosity & good fluidity: Easily fills complex railway electronic components and narrow spaces, ensuring full encapsulation. - RoHS compliance: Fully meets EU RoHS directives, conforming to international railway environmental standards, suitable for global markets. - Dual curing options: Cures at room temperature or by heating, flexible for different railway equipment production processes.
How to Use
1. Before mixing, fully stir Part A and Part B separately in their respective containers to ensure uniform consistency. 2. Mix Part A and Part B at a 1:1 weight ratio, stirring thoroughly for uniform mixing. 3. Degas if needed: Put the mixed liquid into a vacuum container, degas at 0.08MPa for 5 minutes to remove air bubbles, then pour into railway information system components. 4. Cure at room temperature (4-5 hours) or heat (80-100℃ for 15 minutes, 80℃ for 20 minutes); thicker applications may require longer curing time, especially in winter.
Application Scenarios
This Electronic Potting is widely used in railway information systems, including train control modules, signal transmission units, railway monitoring sensors, on-board information terminals, power modules and microcomputer control boards. It provides comprehensive protection against vibration, water, dust and temperature changes, ensures stable operation of railway information systems, reduces equipment failure and maintenance costs, and brings reliability and safety value to global railway equipment manufacturers and purchasers.
Customization Options
We provide flexible customization services, including adjusting hardness, viscosity, operable time, curing speed and thermal conductivity to match different railway information system models. Special formulas with enhanced shock resistance and low-temperature curing performance are available, supporting OEM services to meet personalized railway equipment requirements.
Certifications & Compliance
Our Electronic Potting fully complies with EU RoHS directives, supported by ISO9001 and CE certifications. It meets strict quality and safety standards for railway information systems, with stable batch consistency, and is widely recognized by global railway industry clients.
FAQ
Q: Is this potting suitable for on-board railway information components? A: Yes, it has excellent shock resistance and wide temperature adaptability, withstanding train vibration and extreme on-board temperatures. Q: What is its waterproof level? A: It reaches IP65 waterproof grade, effectively preventing water and dust intrusion, suitable for outdoor railway environments. Q: How to accelerate curing in winter? A: Heat curing is recommended, at 80-100℃ for 15 minutes, to avoid long curing time at low temperatures. Q: What is the storage period and transportation method? A: The storage period is 1 year (below 25℃), it is a non-dangerous product, and can be transported as general chemicals.
Shenzhen Hong Ye Jie Technology Co., Ltd
Contact Now
