Product Summary
HONG YE SILICONE’s Liquid Foamed Silicone is an abrasion-resistant 2-component Addition Curing Silicone, featuring excellent abrasion resistance (wear rate ≤0.005 cm³/(N·m)), low wear, long service life, suitable for wear-resistant parts, mechanical friction components and abrasion scenarios. It has fine uniform closed-cell pores, -65℃-200℃ temperature resistance, 1:1 easy operation, passed SGS abrasion resistance test, compatible with Industrial mold silicone rubber and robot silicone, serving B2B buyers in mechanical, wear-resistant and friction industries.
Product Overview
HONG YE SILICONE’s Liquid Foamed Silicone (Foaming Silicone Rubber, Silicone Foam) is an abrasion-resistant low-wear core product, specially developed for wear-resistant parts, mechanical friction components and abrasion scenarios. As a 2-component addition curing silicone, it is formed by chemical foaming of flowable Part A and Part B, formulated with abrasion-resistant fillers and wear-resistant modifiers, featuring ultra-low wear rate, excellent abrasion resistance, fine uniform closed-cell structure, good elasticity and wear stability. It has a wear rate of ≤0.005 cm³/(N·m), low wear, long service life, effectively resisting friction and wear, solving the problem of traditional foaming materials’ high wear rate in friction scenarios. Compatible with most of our mechanical and wear-resistant products, it is ideal for abrasion-resistant components, wear-resistant buffers and abrasion scenarios.
Technical Specifications
Type: 2-component addition curing silicone
Abrasion Resistance & Low Wear: Wear rate ≤0.005 cm³/(N·m) (ASTM D4060), abrasion resistance grade ≥Class 4, low wear, long service life, wear stability ≥95%, no excessive wear
Foaming Feature: Fine uniform closed-cell pores (20-40μm), abrasion-resistant structure, dense pore distribution, uniform wear resistance, no wear concentration, structural integrity in friction scenarios
Temperature Range: -65℃ to 200℃ (long-term use)
Mixing Ratio: 1:1 (Part A:Part B, by weight)
Cure Method: Room-temperature or heated (80℃, 1h) vulcanization
Certifications: SGS eco-toxicity, RoHS, SGS abrasion resistance test certification
Key Traits: Abrasion-resistant (≤0.005 cm³/(N·m)), low wear rate, long service life
Packaging: Part A (20/25/200KG/barrel), Part B (20/25/200KG/barrel)
Product Features & Advantages
1. Excellent Abrasion Resistance: Wear rate ≤0.005 cm³/(N·m), abrasion resistance grade ≥Class 4, solving the problem of traditional foaming materials’ high wear rate in friction scenarios.
2. Low Wear & Long Service Life: Low wear rate, no excessive wear, effectively extending the service life of components in friction and abrasion environments.
3. Abrasion Resistance & Elasticity Balance: While maintaining ultra-strong abrasion resistance, it retains good elasticity and structural stability, no brittle fracture, balancing abrasion resistance and usability.
4. Compatibility with Wear-Resistant Products: Compatible with HONG YE SILICONE’s industrial Mold Silicone rubber and robot silicone, forming a complete abrasion-resistant solution, enabling one-stop procurement. 5. Easy Operation: 1:1 simple mixing ratio, good flowability, easy to process into abrasion-resistant components, no professional abrasion-resistant operation skills required, improving production efficiency.
How to Use
1. Take Part A and Part B according to 1:1 weight ratio, stir separately to eliminate sediment, ensure no impurities (avoid affecting abrasion resistance and wear rate).
2. Mix and stir thoroughly for 3 minutes until homogeneous, vacuum degas to remove air bubbles (ensure uniform abrasion resistance and closed-cell structure, no wear concentration).
3. Pour the mixture into abrasion-resistant component mold (paired with industrial mold silicone rubber), foam and cure at room temperature or by heating (heating helps enhance wear stability).
4. After full curing, test wear rate (≤0.005 cm³/(N·m)) to confirm qualification, then use in abrasion and friction scenarios.
Application Scenarios
Focus on abrasion scenarios: Mechanical wear-resistant buffers (paired with industrial mold silicone rubber), friction component parts (paired with robot silicone), wear-resistant packaging (paired with Liquid Tank Silicone), mechanical friction components (paired with high-precision mold silicone), and abrasion-resistant robot parts (paired with robot silicone). It helps mechanical and wear-resistant industry buyers extend component service life and reduce wear damage.
Certifications and Compliance
Passed SGS eco-toxicity certification, RoHS compliant, SGS abrasion resistance test certification, excellent abrasion resistance and low wear rate, meeting the abrasion-resistant procurement requirements of B2B buyers in mechanical, wear-resistant and friction industries, facilitating export to global markets.
Customization Options
Customizable wear rate (≤0.003 cm³/(N·m) for high-demand scenarios), abrasion resistance grade (≥Class 5 for high-demand scenarios), foaming ratio and hardness, adapting to different abrasion requirements, helping buyers optimize wear resistance and service life.
Production Process
Abrasion-resistant-oriented production process: High-purity abrasion-resistant Silicone raw materials → formula optimization (add abrasion-resistant fillers and wear-resistant modifiers) → precision mixing → abrasion resistance test → wear rate test → standardized curing → wear stability inspection → packaging. Strict abrasion testing ensures product ultra-strong abrasion resistance and low wear rate.
FAQ
Q1: What is the wear rate? A: ≤0.005 cm³/(N·m), abrasion resistance grade ≥Class 4, low wear, suitable for abrasion scenarios.
Q2: Will it wear easily in friction environments? A: No, wear stability ≥95%, low wear rate, no excessive wear, effectively extending service life in friction scenarios.
Q3: Is it suitable for mechanical friction components? A: Yes, paired with robot silicone, ideal for mechanical friction components and wear-resistant buffers.
Q4: Will temperature affect its abrasion resistance? A: No, wear stability ≥95%, wear rate remains unchanged in -65℃-200℃, ensuring abrasion resistance in various temperature scenarios.