Product Overview
Our Electronic Potting Silicone is tailored exclusively for medical imaging equipment—critical for ensuring stable, precise operation of CT scanners, MRI machines, ultrasound devices and X-ray equipment. As a leading manufacturer of industrial silicone materials, including liquid silicone and Thermally Conductive Potting Compound, we optimized this formula to address medical imaging challenges: high precision requirements, electromagnetic interference, temperature fluctuations, and strict safety standards. Unlike ordinary Epoxy Potting Resin, it is non-toxic, low-volatility, and anti-interference, protecting delicate imaging chips and soldered gold wires, ensuring long-term reliability and imaging accuracy. Technical Specifications
This Electronic Potting Silicone is a two-component silicone material, available in addition-curing and condensation-curing types. Its key medical-grade parameters (fully customizable) include: working temperature range of -60℃ to 220℃, excellent adhesion to PCB, PC, PMMA, aluminum, copper and stainless steel, low volatility, high strength, flame-retardant, high-insulation and anti-interference properties. It can be cured at room temperature (full curing in 24 hours) or heated for accelerated curing, with vacuum defoaming (0.01MPa for 3 minutes) recommended. Hardness, viscosity and operation time can be adjusted according to medical imaging equipment requirements.
Product Features & Advantages
- Medical-Grade Safety: Non-toxic, low-volatility, non-irritating, complying with medical industry safety standards, safe for medical equipment production and clinical use.
- Excellent Anti-Interference: High insulation performance, effectively shielding electromagnetic interference, ensuring precise signal transmission and clear imaging results.
- Wide Temperature Adaptability: Works stably from -60℃ to 220℃, adapting to temperature fluctuations in medical imaging equipment operation, without affecting performance.
- Strong Adhesion & Low Shrinkage: Bonds firmly to medical imaging components, PCB and medical-grade metals, low shrinkage during curing, avoiding component damage and ensuring tight encapsulation.
- All-Round Protection: Integrates waterproof, moisture-proof, dust-proof and anti-corrosion functions, protecting equipment from harsh operating environments and extending service life.
- Customizable Performance: Hardness, viscosity and operation time can be adjusted, matching different medical imaging equipment sizes and precision requirements.
How to Use (Step-by-Step)
- Pre-Mix Preparation: Fully stir Component A to evenly mix settled fillers, and shake Component B thoroughly before use to ensure uniform performance and medical-grade safety.
- Component Mixing: Mix Component A and Component B in the recommended weight ratio, stirring continuously until homogeneous to avoid uneven curing and interference with imaging precision.
- Vacuum Defoaming: Place the mixed silicone in a vacuum container, defoam at 0.01MPa for 3 minutes, then proceed to potting to avoid air bubbles affecting insulation and signal transmission.
- Curing Process: Pour the silicone into the medical imaging equipment housing, cure at room temperature or heat to accelerate. Allow basic curing before proceeding to the next process; full curing takes 24 hours (temperature and humidity affect curing speed).
Application Scenarios
This Electronic Potting Silicone is specifically designed for medical imaging equipment, including CT scanners, MRI machines, ultrasound diagnostic devices, X-ray machines and medical monitors. It is used for encapsulation, sealing and filling of imaging chips, PCB boards and electronic components, ensuring stable operation and precise imaging in medical environments. For purchasers, it reduces equipment failure rates, improves imaging accuracy, extends service life, and meets strict medical industry standards, enhancing product competitiveness.
Customization Options
We offer flexible customization services for medical imaging needs: adjust curing hardness, viscosity and operation time to match different equipment sizes; optimize anti-interference and thermal conductivity for high-precision imaging; provide medical-grade formulas complying with global medical standards; support OEM services to meet personalized production requirements.
Certifications & Compliance
Our Electronic Potting Silicone adheres to international medical, electronic and silicone industry standards, holding ISO9001 quality certification, CE, RoHS and medical-grade compliance. It meets strict safety and environmental requirements for medical imaging equipment production, with stable batch consistency, non-toxic and eco-friendly, widely recognized by global medical equipment manufacturers.
FAQ
Q: Is this potting silicone suitable for high-precision MRI machines?
A: Yes. It has excellent anti-interference performance, effectively shielding electromagnetic signals, ensuring precise imaging results and stable operation of MRI machines.
Q: Does it comply with medical industry safety standards?
A: Yes. It is non-toxic, low-volatility, non-irritating, complying with global medical safety standards, safe for medical equipment production and clinical application.
Q: How to store unused potting silicone?
A: Seal Component A and B separately, store in a cool and dry place. Mixed silicone should be used up at one time; layered colloid can be stirred evenly before use without affecting performance.
Q: Can it be customized for small-size medical imaging components?
A: Yes. We can adjust viscosity and operation time to match small-size components, ensuring precise potting and full protection without damaging delicate parts.