HONG YE SILICONE Electronic Potting (Model HY-9325) is a high-performance Silicone Potting Compound designed for drone flight controllers, a core Silicone raw material with excellent waterproof, insulation and shock resistance. As a premium Electronic Encapsulation Adhesive, this dual-component liquid silicone features 1:1 weight ratio, fast room-temperature curing and low viscosity. Fully complying with ISO, CE, RoHS and UL94-V1 standards, it provides reliable protection for drone flight controller components, ensuring stable operation in harsh outdoor environments, meeting global drone manufacturer demands.
Product Overview
Our Electronic Potting, also called encapsulation silicone or electronic silicone, is a low-viscosity, dual-component RTV Silicone Encapsulant specially engineered for drone flight controllers—the core control unit of drones. As a professional supplier of Electronic Potting Compound and high-purity silicone solutions, we optimize this product for drone working scenarios: it bonds perfectly to PC, PP, ABS, PVC and various metals, with excellent waterproof, insulation and shock absorption performance. It effectively protects flight controller circuit boards and electronic components from moisture, dust, vibration and outdoor harsh conditions, ensuring precise flight control and stable operation. Technical Specifications
Our Electronic Potting (Model HY-9325) has stable performance with fully customizable parameters; key specifications are as follows: it is a dual-component liquid silicone (A and B), both appearing as viscous liquid with a viscosity of 500±100 cps. The mixing ratio of A and B components is 1:1 by weight, with an operating time of 30-120 minutes. Basic curing takes 3-5 minutes, full curing takes 24 hours at room temperature. After curing, hardness is 25±2 Shore A, thermal conductivity ≥0.2 W(m·K), dielectric strength ≥25 kV/mm, dielectric constant 3.0~3.3 (1.2MHz), volume resistivity ≥1.0×10¹⁶ Ω·cm, flame retardancy meets UL94-V1. Shelf life is 1 year, non-hazardous for general chemical transportation.
Product Features & Advantages
- Excellent Waterproof & Insulation: Superior waterproof and insulation performance, effectively isolating moisture and dust, protecting drone flight controllers from damage in outdoor rainy or humid environments.
- Fast Room-Temperature Deep Curing: Basic curing in 3-5 minutes, full curing in 24 hours, supporting rapid mass production of drone flight controllers and improving production efficiency.
- Strong Shock Resistance: Cured into flexible rubber, able to absorb vibration and impact during drone flight and landing, protecting fragile flight controller components from damage.
- Low Viscosity & Good Fluidity: Easy to pour and fill tiny gaps of flight controller components, ensuring full encapsulation and reliable protection.
- UL94-V1 Flame Retardancy: High-level flame retardancy, effectively preventing fire risks, ensuring the safety of drone flight controllers during operation.
- Wide Compatibility: Excellent adhesion to PC, PP, ABS, PVC and various metals, perfectly compatible with drone flight controller materials, ensuring tight bonding.
How to Use (Step-by-Step)
- Pre-Mix Preparation: Thoroughly stir Component A to mix settled black pigment evenly, and shake Component B thoroughly to ensure uniform viscosity; slight stratification during storage does not affect performance after stirring.
- 1:1 Weight Mixing: Strictly mix Component A and Component B at a 1:1 weight ratio, stirring continuously until homogeneous to ensure optimal curing effect.
- Vacuum Defoaming: After mixing evenly, place the mixed glue in a vacuum container and defoam at 0.08MPa for 3 minutes to remove air bubbles, ensuring dense, bubble-free encapsulation.
- Curing Process: Pour the defoamed glue into drone flight controllers, cure at room temperature. Proceed to the next process after basic curing (3-5 minutes), and ensure full curing (24 hours) for optimal protection; environment temperature and humidity affect curing speed.
Application Scenarios
This Electronic Potting is specifically designed for drone flight controllers, including consumer drones, industrial drones, agricultural drones and inspection drones, suitable for encapsulating their circuit boards and electronic components. It is also applicable to outdoor LED displays, electrical modules and electronic accessories that require waterproof and insulation. For drone purchasers, it enhances flight controller reliability, reduces failure rates caused by vibration and moisture, extends service life, ensures precise flight control, lowers maintenance costs, and boosts competitiveness in the global drone market.
Customization Options
We provide full customization for drone flight controller requirements:
- Adjust curing hardness, viscosity and operating time to match different drone flight controller sizes and production processes.
- Optimize waterproof and shock resistance to adapt to different drone application environments (agricultural, industrial, outdoor).
- Customize curing speed to meet drone mass production workflows and seasonal temperature changes.
- Provide flexible packaging specifications (5kg, 20kg, 25kg, 200kg in iron barrels; 20kg in plastic barrels) to meet diverse supply needs.
Certifications & Compliance
Our Electronic Potting meets international drone and electronic industry standards, holding ISO 9001, CE and RoHS certifications, with flame retardancy meeting UL94-V1 standard. It fully complies with EU RoHS directives, with stable batch performance, non-toxic and environmentally friendly, undergoing strict quality testing to ensure consistency and reliability, widely trusted by global drone manufacturers and suppliers.
Production Process
Our production process adheres to strict industrial-grade quality standards: selecting high-purity Silicone raw materials, precise mixing of A/B components, vacuum defoaming, strict viscosity and hardness testing, and professional packaging. Each batch undergoes rigorous performance testing (waterproof, insulation, shock resistance) to ensure it meets drone flight controller application requirements, demonstrating our strong production capacity and quality assurance system. FAQ
Q: Is this potting suitable for outdoor drones in rainy environments?
A: Yes. It has excellent waterproof performance, effectively isolating moisture and rainwater, protecting drone flight controllers from water damage and ensuring stable operation.
Q: How to store this potting silicone properly?
A: Seal and store in a cool, dry place; mixed glue should be used up at one time to avoid waste. Stratification during storage can be solved by stirring evenly, which does not affect performance. Shelf life is 1 year.
Q: Can it resist vibration during drone flight and landing?
A: Yes. It cures into flexible rubber with strong shock absorption, able to absorb vibration and impact, protecting flight controller components from damage and ensuring precise flight control.
Q: What packaging options are available?
A: We offer iron barrels (5kg, 20kg, 25kg, 200kg) and plastic barrels (20kg/barrel), flexible to meet small-batch R&D and large-scale production needs of drone manufacturers.
Shenzhen Hong Ye Jie Technology Co., Ltd
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