Product Overview
Our Electronic Potting, also called potting glue or encapsulation silicone, is a high-performance Silicone Encapsulant specially engineered for EV charging stations—the core component ensuring safe, efficient charging for electric vehicles. As a professional supplier of Thermally Conductive Potting Compound and industrial silicone solutions, we optimize this product for EV charging scenarios: it bonds perfectly to PC, PMMA, PCB and metals (aluminum, copper, stainless steel), with excellent waterproof, moisture-proof, corrosion-resistant, high-voltage insulation and shock absorption performance. It effectively protects charging station electronics from high voltage, high temperature, dust, rainwater and electromagnetic interference, ensuring safe, stable and efficient EV charging. Technical Specifications
Our Electronic Potting has stable performance with fully customizable parameters; key specifications: it is dual-component addition-curing liquid silicone (A and B), A component needs full stirring to mix settled fillers, B component needs thorough shaking. A/B weight ratio is adjustable; optional vacuum defoaming (0.01MPa for 3 minutes) before pouring. It supports room-temperature or heated curing, basic curing for next process, full curing within 24 hours (temperature and humidity affect curing). It operates continuously from -60℃ to 220℃, with high dielectric strength, low volatility, high strength, excellent adhesion and efficient thermal conductivity. Shelf life is 12 months sealed, non-hazardous for transportation. Product Features & Advantages
- Excellent High-Voltage Insulation: High dielectric strength, effectively isolating high voltage in EV charging stations, preventing short circuits and electric leakage, ensuring safe charging operation for EVs and operators.
- Superior High-Temperature Resistance: Stable performance up to 220℃, rapidly dissipating heat generated during high-power, fast charging, protecting internal components from overheating and extending service life.
- Strong Waterproof & Dustproof: Excellent sealing performance, isolating rainwater, dust and moisture, adapting to outdoor and semi-outdoor EV charging scenarios, avoiding component damage.
- Anti-Electromagnetic Interference: Effectively shields electromagnetic interference, ensuring stable signal transmission of charging station controllers, avoiding charging failure or malfunctions.
- Strong Adhesion & Low Volatility: Bonds firmly to EV charging equipment materials, high structural strength; low volatile content, no contamination to precision electronic components, ensuring long-term stability.
- Dual Curing & Customizable: Available in addition-curing and condensation-curing types, adjustable curing speed and viscosity, adapting to EV charging station mass production workflows.
How to Use (Step-by-Step)
- Pre-Mix Preparation: Thoroughly stir Component A to mix settled fillers evenly, shake Component B thoroughly; slight stratification during storage does not affect performance after stirring.
- Component Mixing: Strictly mix A and B according to specified weight ratio, stir continuously until homogeneous for optimal curing, insulation and thermal conductivity.
- Vacuum Defoaming: Place mixed glue in a vacuum container, defoam at 0.01MPa for 3 minutes to remove bubbles, ensuring dense, bubble-free encapsulation and no insulation gaps.
- Curing Process: Pour defoamed glue into EV charging station components, cure at room temperature or heat. Proceed to next process after basic curing; full curing (24 hours) ensures optimal protective performance.
Application Scenarios
This Electronic Potting is specifically for EV charging stations, including DC fast charging stations, AC charging piles, portable EV chargers and commercial EV charging terminals, suitable for encapsulating control boards, power modules, sensors and voltage regulators. For EV charging equipment purchasers, it enhances station reliability, reduces failure rates from high voltage, high temperature and harsh environments, extends service life, ensures safe and efficient charging, lowers maintenance costs and boosts competitiveness in the global EV charging market.
Customization Options
We provide full customization for EV charging station requirements:
- Adjust curing hardness, viscosity and operating time to match different charging station component sizes and production processes.
- Optimize high-voltage insulation and thermal conductivity to adapt to fast charging and high-power charging scenarios.
- Customize A/B ratio and curing speed to meet EV charging station mass production needs.
- Provide flexible packaging for small-batch R&D and large-scale production.
Certifications & Compliance
Our Electronic Potting meets international EV charging and electronic industry standards, holding ISO 9001, CE and RoHS certifications. It has stable batch performance, non-toxic, environmentally friendly, undergoes strict quality testing (high-voltage insulation, high-temperature resistance), widely trusted by global EV charging station manufacturers.
Production Process
Our production adheres to strict industrial standards: selecting high-purity Silicone raw materials, precise A/B mixing, vacuum defoaming, strict viscosity and hardness testing, professional packaging. Each batch undergoes rigorous performance testing to ensure it meets EV charging station application requirements, demonstrating our strong production capacity and quality assurance system. FAQ
Q: Is this potting suitable for high-voltage DC fast charging stations?
A: Yes. It has excellent high-voltage insulation performance, effectively isolating high voltage, preventing short circuits and ensuring safe operation of fast charging stations.
Q: How to store this potting silicone properly?
A: Seal and store in a cool, dry place; mixed glue should be used at one time. Stratification can be solved by stirring, without affecting performance.
Q: Can it withstand high temperatures during fast EV charging?
A: Yes. It has superior high-temperature resistance (up to 220℃) and efficient thermal conductivity, rapidly dissipating heat and protecting components from overheating.
Q: Can it be customized for different EV charging station models?
A: Yes. We can customize high-voltage insulation, hardness and viscosity to match your charging station model, production process and charging power requirements.
Shenzhen Hong Ye Jie Technology Co., Ltd
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