Product Overview
Our Electronic Potting, a professional Silicone Encapsulant, is specially engineered for medical ventilator controls—the core component ensuring accurate air pressure, flow regulation and safe operation of medical ventilators. As a professional supplier of Thermally Conductive Potting Compound and industrial silicone solutions, we optimize this product for medical scenarios: it is a low-viscosity dual-component organic silicone, mixing at 1:1 weight ratio, with fast room-temperature deep curing. It bonds perfectly to PC, PP, ABS, PVC and medical-grade metals, providing reliable insulation, waterproofing and sealing, fully complying with EU RoHS directives and medical safety requirements. Technical Specifications
Our Electronic Potting has stable performance, with HY-9055 as a typical model (customizable parameters): dual-component liquid silicone, A/B weight ratio 1:1, dynamic viscosity 3000±500, operating time 30-120 minutes, basic curing time 3-5 hours, full curing time 12-24 hours (room temperature). Hardness is 55±5 Shore A, adhesion is excellent, thermal conductivity ≥0.4 W(m.k), dielectric strength ≥25 KV/mm, dielectric constant 3.0~3.3 (1.2MHz), volume resistivity ≥1.0×1016 Ω.cm, flame retardancy UL94-V1. Packaging specifications: 5kg, 20kg, 25kg, 200kg; shelf life 12 months (sealed), non-hazardous for transportation.
Product Features & Advantages
- Medical-Grade Safety & Biocompatibility: Non-toxic, environmentally friendly, with excellent biocompatibility, no harmful substances, complying with medical equipment safety standards, safe for medical ventilator use in clinical scenarios.
- UL94-V1 Flame Retardancy: Premium flame-retardant formula, meeting UL94-V1 standard, preventing fire risks in medical ventilator controls, ensuring clinical safety and equipment reliability.
- Fast Room-Temperature Deep Curing: Enables rapid deep curing at room temperature, no need for high-temperature heating, avoiding damage to precision ventilator control components, improving production efficiency.
- Superior Insulation & Sealing: High dielectric strength and volume resistivity, excellent insulation performance; low viscosity ensures full filling of tiny gaps, providing reliable waterproof, dust-proof and sealing protection.
- Excellent Adhesion: Bonds firmly to PC, PP, ABS, PVC and medical metals, no detachment, ensuring long-term stable operation of ventilator controls in clinical environments.
- Customizable Parameters: Adjustable hardness, viscosity and operating time (refer to HY-9055), perfectly matching different medical ventilator control models and production processes.
How to Use (Step-by-Step)
- Pre-Mix Preparation: Thoroughly stir Component A to mix settled fillers evenly, shake Component B thoroughly; slight stratification during storage does not affect performance after stirring.
- Component Mixing: Strictly mix A and B at a 1:1 weight ratio, stir continuously until homogeneous to ensure optimal curing and performance.
- Vacuum Defoaming: If needed, place the mixed glue in a vacuum container and defoam at 0.08MPa for 3 minutes, then pour into ventilator control components.
- Curing Process: Cure at room temperature; proceed to the next process after basic curing (3-5 hours), and ensure full curing (12-24 hours) before putting the ventilator into use. Note that temperature and humidity affect curing speed.
Application Scenarios
This Electronic Potting is specifically for medical ventilator controls, including invasive/non-invasive ventilator control boards, air pressure regulation modules, flow sensor components and control panels. It is suitable for encapsulating, insulating and sealing core electronic components of medical ventilators. For medical equipment purchasers, it enhances ventilator control reliability, ensures precise operation and clinical safety, reduces failure rates, extends equipment service life, meets international medical standards and boosts competitiveness in the global medical equipment market.
Customization Options
We provide full customization for medical ventilator control requirements:
- Adjust curing hardness, viscosity and operating time (refer to HY-9055) to match different ventilator control component sizes and production processes.
- Optimize insulation, thermal conductivity and flame retardancy (UL94-V1) to adapt to medical ventilator clinical operation scenarios.
- Customize A/B mixing ratio and adhesion to meet precision assembly needs of ventilator controls.
- Provide flexible packaging specifications (5kg-200kg) to meet small-batch R&D and large-scale production supply needs.
Certifications & Compliance
Our Electronic Potting meets international medical equipment and electronic industry standards, holding ISO 9001, CE, RoHS certifications and complying with EU RoHS directives. It has stable batch performance, non-toxic, environmentally friendly, undergoes strict medical-grade quality testing, widely trusted by global medical ventilator manufacturers and suppliers.
Production Process
Our production adheres to strict medical-grade and industrial standards: selecting high-purity Silicone raw materials, precise 1:1 A/B component mixing, strict viscosity and flame retardancy testing, professional sealed packaging. Each batch undergoes rigorous performance testing to ensure it meets medical ventilator control application requirements, demonstrating our strong production capacity and medical-grade quality assurance system. FAQ
Q: Is this potting suitable for clinical medical ventilator controls?
A: Yes. It has medical-grade safety, biocompatibility and complies with international medical standards, safe and reliable for clinical ventilator use, ensuring precise control and patient safety.
Q: What precautions should be taken during use?
A: Seal and store in a cool, dry place; use mixed glue at one time. Avoid contact with eyes and mouth; rinse with water if accidentally contacted. Stir evenly if stratified, which does not affect performance.
Q: Can it adapt to the precision requirements of ventilator control components?
A: Yes. It has low viscosity, can fill tiny gaps of precision components, and its adjustable parameters (refer to HY-9055) perfectly match the precision assembly needs of ventilator controls.
Q: Does it meet international medical equipment certification requirements?
A: Yes. It holds ISO 9001, CE, RoHS certifications and complies with EU RoHS directives, fully meeting the certification requirements of global medical ventilator manufacturers.
Shenzhen Hong Ye Jie Technology Co., Ltd
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