Product Overview
Our Electronic Potting Compound is specially developed for Optical Frequency Combs, dedicated to encapsulating, sealing, waterproofing and insulating its core electronic components, optical comb generators, signal processing boards and PCB boards. As a leading manufacturer of liquid silicone and addition curing silicone, we optimize the formula for optical frequency comb scenarios, enhancing high transparency and low optical dispersion to adapt to the ultra-high precision, low-loss requirements of optical frequency transmission. Compared withepoxy potting resin, it has better flexibility, minimal volatile content and excellent thermal stability, supports fast curing, and ensures long-term reliable protection for optical components, reducing failure rates and maintenance costs for optical equipment manufacturers.
Key Features & Advantages
- Ultra-High Transparency & Low Dispersion: Optimized formula with ultra-high light transmittance (≥97% at 1064/1550nm) and minimal optical dispersion, ensuring unobstructed optical frequency transmission, maintaining frequency comb stability and reducing signal distortion.
- Excellent Thermal Stability & Temperature Adaptability: Stable operation from -60℃ to 220℃, effectively absorbing thermal stress generated by optical frequency comb operation, avoiding component deformation and frequency drift, ensuring long-term stable performance.
- High Insulation & Strong Adhesion: High volume resistivity (≥1.0×10¹⁶ Ω·cm), excellent dielectric strength (≥25 kV/mm), isolating external electromagnetic interference; strong adhesion to PC, PMMA, PCB and metals (aluminum, copper, stainless steel), ensuring tight sealing and structural stability in high-precision optical systems.
- Low Viscosity & Flexible Curing: Low viscosity, good fluidity, able to penetrate tiny gaps of optical frequency comb components; addition-curing formula, cures at room or heated temperatures, fully cured in 24 hours, easy to operate and improve production efficiency.
- Low Volatility & Customizability: Minimal volatile content, no harmful substances released, avoiding contamination of optical components; as a professional Silicone Potting Compound manufacturer, we customize hardness, viscosity and operation time to match different optical frequency comb models.
How to Use
- Pre-Mix Preparation: Thoroughly stir Component A to evenly distribute settled fillers, and shake Component B vigorously to ensure uniformity, avoiding stratification that affects transparency and adhesion.
- Precision Mixing: Strictly follow the recommended weight ratio of Component A to B, stirring slowly and evenly to ensure full integration without air bubbles that affect light transmission and frequency stability.
- Degassing: After mixing, place the adhesive in a vacuum container at 0.01MPa for 3 minutes to eliminate air bubbles, ensuring full penetration into tiny gaps of optical frequency comb components.
- Curing: Pour the degassed mixture into component housings; cure at room temperature or heat to accelerate, enter the next process after basic curing, and ensure 24 hours of full curing. Note: Environment temperature and humidity significantly affect curing speed.
Application Scenarios
This specialized silicone potting compound is exclusively for Optical Frequency Combs, including laboratory optical frequency comb systems, precision spectroscopy equipment, optical communication frequency standards and quantum optics devices. It is suitable for encapsulating core electronic components, PCB boards, optical resonators and signal connectors, ensuring stable operation in scientific research laboratories, optical communication facilities and precision measurement fields. It improves optical frequency comb stability, guarantees frequency accuracy, and is compatible with Rapid prototyping silicone to accelerate new optical product R&D. Technical Specifications
Curing Type: Addition-Curing; Mix Ratio (A:B): Customizable (weight ratio); Appearance: Transparent Liquid (both components); Viscosity: Customizable; Hardness (Shore A): Customizable; Operating Temperature: -60℃ to 220℃; Dielectric Strength: ≥25 kV/mm; Volume Resistivity: ≥1.0×10¹⁶ Ω·cm; Transmittance: ≥97% (1064/1550nm); Dispersion: Ultra-low; Volatility: Minimal; Curing Time: 24 hours (room temperature, heat-accelerated); Bonding Substrates: PC, PMMA, PCB, CPU, aluminum, copper, stainless steel; Compliance: EU RoHS; Shelf Life: 12 months. All key parameters are fully customizable.
Certifications & Compliance
Our Electronic Potting Compound complies with international optical equipment, industrial and safety standards: ISO 9001 (strict quality control), CE Certification, EU RoHS Directive (hazardous substance-free), meeting global Optical Frequency Combs safety and performance requirements, trusted by global optical equipment procurement partners.
Customization Options
We provide optical-grade tailored solutions: custom formulations (adjust transparency, dispersion and curing speed), low-viscosity optimization for tiny gap penetration, and flexible packaging to meet large-scale production and small-batch customization needs of optical frequency comb manufacturers.
Production Process & Quality Control
We implement a 5-step strict quality control process: high-purity silicone raw materials screening, precision automated formulation mixing, performance testing (transparency, insulation, adhesion), curing verification, and sealed packaging. Our monthly capacity exceeds 500 tons, supporting stable supply for large global optical equipment orders. The product is non-hazardous, transportable as general chemicals, and has a 12-month shelf life when stored in a cool, dry place.
FAQ
Q: Is it suitable for laboratory optical frequency comb systems?
A: Yes, it has ultra-high transparency and low dispersion, adapting to high-precision optical frequency measurement environments.
Q: Will it cause frequency drift?
A: No, its excellent thermal stability and low stress absorption ensure no frequency distortion or drift.
Q: What is the curing time?
A: 24 hours at room temperature, heat-accelerated.
Q: Shelf life?
A: 12 months when sealed and stored properly.
Q: How to handle stratified colloid?
A: Stir evenly before use; performance remains unaffected.
Shenzhen Hong Ye Jie Technology Co., Ltd
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