Product Overview
Our Electronic Potting Compound, also called Silicone Potting Compound or Electronic Encapsulation Adhesive, is a high-performance flame-retardant solution engineered specifically for electric vehicle chargers. As an experienced RTV 2 Silicone Rubber manufacturer, we focus on industrial-grade silicone materials for new energy equipment. This liquid silicone is superior to ordinary Potting Compound, with outstanding flame-retardant and insulation properties, effectively protecting EV charger electronics from overheating, short circuits and environmental damage. Technical Specifications
This two-component Addition curing silicone adopts a 1:1 weight mixing ratio of Part A and Part B, both presenting as liquid. It has a viscosity of 2500±500 Pa.s, a hardness of 45±5 A°, and an operation time of 30-60 minutes at 25℃. It can be cured at room temperature or heated, with full curing at 80℃ taking 4-5 hours. It boasts a dielectric strength of ≥25 kv/m-1, a dielectric constant of 3.0 (1.2MHz), and a volume resistance of ≥1×1015 Ω. All parameters (hardness, viscosity, operation time) can be customized to match EV charger requirements.
Product Features & Advantages
- Excellent flame retardancy: Forms a reliable flame-retardant system, preventing fire hazards caused by overheating in EV chargers, ensuring user and equipment safety. - Superior insulation performance: High dielectric strength and volume resistance, avoiding short circuits in high-voltage charger circuits, guaranteeing stable charging. - Flexible curing options: Cures at room temperature or by heating, adapting to different EV charger production processes, improving manufacturing efficiency. - Environmentally protective: Waterproof, moisture-proof, mold-proof and dust-proof, protecting charger components from harsh environments, extending service life. - Low shrinkage & no corrosion: Cures without exotherm, no damage to charger PCBs and electronic components, ensuring product integrity. - Good thermal conductivity: Dissipates heat generated during fast charging, preventing component overheating and maintaining stable performance. - Chemical resistance: Resists common industrial chemicals, non-yellowing and weather-resistant, suitable for long-term use.
How to Use
1. Before mixing, fully stir Part A and Part B separately in their respective containers to ensure uniform consistency. 2. Mix Part A and Part B at a 1:1 weight ratio, stirring thoroughly for uniform mixing. 3. Degas the mixed silicone at 0.08MPa for 3 minutes to remove air bubbles before pouring. 4. Cure at room temperature or heat; in low-temperature environments (winter), proper heating can accelerate curing to ensure stable performance.
Application Scenarios
This Electronic Potting Compound is widely used in electric vehicle chargers, including AC/DC charger modules, PCB substrates, power modules, charging ports, control units and signal terminals. It effectively protects charger electronics from overheating, short circuits, moisture and dust, reduces charger failure rates, ensures safe and efficient charging, extends equipment service life, lowers maintenance costs, and brings safety and reliability value to global EV charger manufacturers and purchasers.
Customization Options
We provide flexible customization services, including adjusting hardness, viscosity, operation time, curing speed and flame-retardant grade to match different EV charger models. Special formulas with enhanced thermal conductivity and high-voltage insulation are available, supporting OEM services to meet personalized needs of global EV equipment purchasers.
Certifications & Compliance
Our Electronic Potting Compound complies with international new energy and industrial safety standards, supported by ISO9001, CE and RoHS certifications. It meets strict flame-retardant and insulation requirements for EV chargers, with stable batch consistency, and is widely recognized by global new energy industry clients.
FAQ
Q: Is this potting compound suitable for fast-charging EV chargers? A: Yes, it has excellent thermal conductivity and flame retardancy, effectively dissipating heat from fast charging and preventing fire hazards. Q: What mixing ratio does this product require? A: It adopts a 1:1 weight ratio of Part A and Part B, easy to operate and suitable for mass production. Q: Can it be used in low-temperature environments? A: Yes, it can be cured at room temperature, and proper heating can accelerate curing in low temperatures, ensuring stable performance. Q: What substances should be avoided during use? A: Avoid contact with organotin compounds, sulfur, amines, incompletely cured condensation silicone, amine-cured epoxy resin and solder flux, which may affect curing.
Shenzhen Hong Ye Jie Technology Co., Ltd
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