Product Overview
As a core automotive-grade product of HONG YE SILICONE, our Electronic Potting Silicone is a high-performance two-component liquid silicone designed for e-bike controllers—the "brain" of electric bikes. Different from rigid epoxy potting resin, this product excels in thermal conductivity, vibration resistance and long-term stability, dedicated to protecting e-bike controller core electronics. It is ideal for encapsulation, sealing, filling and pressure protection of e-bike controller components, with excellent adhesion to PC, PMMA, PCB, CPU and metals (aluminum, copper, stainless steel), adapting to harsh outdoor riding environments. Product Features
1. Superior thermal conductivity: Efficiently dissipates heat generated by e-bike controllers during high-speed, long-time operation, preventing overheating and extending controller service life.
2. Strong vibration resistance: Dense, flexible curing layer absorbs vibration and impact from e-bike riding on rough roads, protecting chips and welding gold wires from damage.
3. All-round environmental protection: Excellent waterproof, dustproof, corrosion-resistant and ozone-resistant performance, adapting to rain, dust, humidity and outdoor harsh conditions.
4. Extreme temperature adaptability: Operates stably from -60℃ to 220℃, resisting cold winter and hot summer temperatures, avoiding controller failure due to thermal cycle stress.
5. High reliability & easy operation: As Addition Curing Silicone, it has low volatility, high strength and strong adhesion; simple mixing and defoaming process, with fully adjustable hardness, viscosity and operating time. Technical Specifications
This electronic potting silicone is made of high-quality silicone raw materials, liquid before curing, curing into a dense protective layer after adding hardener. It features temperature resistance from -60℃ to 220℃, excellent insulation, flame retardancy and high thermal conductivity. It supports defoaming at 0.01MPa for 3 minutes, room-temperature or heating curing, with full curing in 24 hours (environment temperature and humidity affect curing speed). All key parameters (hardness, viscosity, operating time, thermal conductivity) are fully customizable to match e-bike controller precision components.
How to Use
1. Pre-mixing: Fully stir Component A to mix settled fillers evenly, and shake Component B (hardener) thoroughly before use; stir evenly if layered after long storage (no impact on performance).
2. Mixing: Stir Component A and B according to the specified weight ratio until fully fused, avoiding uneven mixing that affects thermal conductivity and protection effect.
3. Defoaming: Put mixed glue into a vacuum container, defoam at 0.01MPa for 3 minutes, then proceed to potting to avoid bubbles affecting heat dissipation and sealing.
4. Potting & curing: Pour defoamed glue into e-bike controller electronic components, cure at room or elevated temperature; enter next process after basic curing, full curing in 24 hours.
Application Scenarios
Widely applied in encapsulation and protection of electronic components in various e-bike controllers, including electric bicycle controllers, electric scooter controllers, electric motorcycle controllers and e-bike power modules. It protects controller PCBs, power chips, sensors, capacitors and connection ports from rain, dust, vibration and temperature changes, ensuring stable power output and efficient operation of e-bikes in urban, suburban and outdoor riding scenarios.
Core Value for Buyers
1. Enhance product durability: High thermal conductivity and vibration resistance reduce e-bike controller failure rate, extending product service life and lowering after-sales costs.
2. Improve operational efficiency: Efficient heat dissipation ensures controllers work stably at full power, enhancing e-bike performance and user experience.
3. Adapt to mass production: Simple operation and flexible curing mode match automated production lines, shortening production cycles and reducing labor costs.
4. Global compliance: Meets international certifications and automotive electronic standards, avoiding trade barriers, suitable for global e-bike markets.
Certifications and Compliance
Produced under HONG YE SILICONE’s ISO9001 quality management system, this product has passed CE certification, complying with international electronic material safety and automotive industry standards. It is non-toxic, non-hazardous and environmentally friendly, fully meeting the strict quality requirements of e-bike controller procurement, ensuring smooth import and application globally.
Customization Options
We provide personalized customization for e-bike controller production needs: adjustable cured hardness, colloid viscosity, operating time and thermal conductivity; custom formulas for higher heat dissipation or vibration resistance; addition/condensation curing type options, paired with our Thermally Conductive Potting Compound for one-stop solutions. FAQ
Q1: Will it affect the heat dissipation of e-bike controllers? A1: No, it has excellent thermal conductivity, which can efficiently dissipate heat and prevent controller overheating, ensuring stable operation.
Q2: Can it resist vibration from rough road riding? A2: Yes, it has strong vibration resistance, absorbing impact and vibration to protect controller electronics from damage during riding.
Q3: How to store unopened potting silicone? A3: Seal and store in a cool, dry place; stir evenly if layered after long storage, no impact on performance.
Q4: Can mixed glue be stored for later use? A4: No, mixed A/B components should be used up at one time to avoid curing and waste, ensuring potting effect.
Q5: Is it compliant with global e-bike industry standards? A5: Yes, it passes ISO9001 and CE certifications, meeting the quality requirements of global e-bike controller procurement.
Shenzhen Hong Ye Jie Technology Co., Ltd
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