Product Overview
Our Electronic Potting Compound is specially developed for Voltage Reference Sources, dedicated to encapsulating, sealing, insulating and protecting voltage reference chips, precision resistors, and their solder joints. As a leading manufacturer of liquid silicone and addition curing silicone, we optimize the formula for the high stability and low drift requirements of voltage reference sources, enhancing anti-interference, low curing stress and excellent adhesion. Compared with epoxy potting resin, it has minimal volatile content, no exotherm during curing, good flexibility, avoiding voltage drift and ensuring stable reference voltage output.
Key Features & Advantages
- Ultra-Low Voltage Drift & High Stability: Customizable low-dielectric-loss formula, effectively reducing electromagnetic interference (EMI) and temperature-induced voltage drift, ensuring long-term stable reference voltage output, critical for high-precision electronic systems.
- Low Curing Stress & No Component Damage: Cures without exotherm, minimal shrinkage rate, ultra-low curing stress, protecting fragile voltage reference chips and precision resistors from mechanical damage, ensuring consistent performance of the reference source.
- Strong Adhesion & Wide Compatibility: Excellent adhesion to PCB, PC, aluminum, copper, stainless steel and reference source substrates, tightly bonding voltage reference sources and substrates; no corrosion to sensitive electronic components, ensuring firm and long-lasting encapsulation without peeling.
- Excellent Temperature & Environmental Stability: Stable performance from -60℃ to 220℃, resisting extreme temperature changes and harsh environments; waterproof, moisture-proof, dust-proof and anti-corrosive, adapting to industrial, automotive and consumer electronics working conditions.
- Easy Operation & Customizability: Adjustable weight mixing ratio, optional vacuum degassing (0.01MPa for 3 minutes), curable at room or heated temperatures, improving encapsulation efficiency; as a professional Silicone Potting Compound manufacturer, we customize viscosity, hardness and dielectric properties to match different voltage reference source specifications.
How to Use
- Pre-Mix Preparation: Thoroughly stir Component A to evenly distribute settled fillers, and shake Component B vigorously to ensure uniformity, avoiding stratification that affects adhesion and voltage reference stability.
- Precision Mixing: Strictly follow the recommended weight ratio of Component A to B, stirring slowly and evenly to ensure full integration without air bubbles that cause insulation gaps or electrical interference.
- Degassing (Optional): After mixing, place the adhesive in a vacuum container at 0.01MPa for 3 minutes to eliminate air bubbles, then carefully pour it onto voltage reference sources to ensure full coverage of chips and solder joints.
- Curing: Place the encapsulated voltage reference sources at room temperature or heat to accelerate curing; enter the next process after basic curing, and ensure 24 hours of full curing. Note: Environment temperature and humidity significantly affect curing speed and reference voltage stability.
Application Scenarios
This specialized electronic potting compound is widely used for Voltage Reference Sources, including automotive electronics (battery management systems, sensor modules), industrial control (precision measurement equipment), consumer electronics (smartphones, test instruments), medical devices and communication equipment. It is ideal for encapsulating voltage reference chips and precision resistors, ensuring stable reference voltage output in high-interference, high-precision scenarios. It enhances reference source reliability, reduces voltage drift, improves environmental adaptability, and is compatible with Rapid prototyping silicone to accelerate new voltage reference source product R&D. Technical Specifications
Curing Type: Addition-Curing; Mix Ratio (A:B): Customizable (weight ratio); Appearance: Liquid (both components); Viscosity: Customizable (suitable for reference source coverage); Hardness (Shore A): Customizable; Operating Temperature: -60℃ to 220℃; Dielectric Strength: ≥25 kV/mm; Volume Resistivity: ≥1.0×10¹⁶ Ω·cm; Dielectric Loss: Low (customizable); Volatility: Minimal; Curing Time: 24 hours (room temperature, heat-accelerated); Bonding Substrates: PCB, PC, aluminum, copper, stainless steel, reference source substrates; Compliance: EU RoHS; Shelf Life: 12 months. All key parameters are fully customizable.
Certifications & Compliance
Our Electronic Potting Compound complies with international electronic, safety and environmental protection standards: ISO 9001 (strict quality control), CE Certification, EU RoHS Directive, meeting global voltage reference source production requirements, trusted by global electronics manufacturers and procurement partners.
Customization Options
We provide voltage reference source-specific tailored solutions: custom formulations (adjust dielectric properties, viscosity, hardness and curing speed), anti-drift optimization, and flexible packaging to meet large-scale production and prototype R&D needs of different industries.
Production Process & Quality Control
We implement a 5-step strict quality control process: high-purity silicone raw materials screening, precision automated formulation mixing, performance testing (dielectric properties, adhesion, anti-interference), curing verification, and sealed packaging. Our monthly capacity exceeds 500 tons, supporting stable supply for global orders. The product is non-hazardous, transportable as general chemicals, and has a 12-month shelf life when sealed and stored properly.
FAQ
Q: Is it suitable for high-precision voltage reference sources?
A: Yes, it has ultra-low voltage drift, ensuring long-term stable reference voltage output.
Q: Will it damage delicate reference chips?
A: No, it has no exotherm and low curing stress, protecting fragile electronic components.
Q: What’s the curing time?
A: 24 hours at room temperature, heat-accelerated.
Q: Shelf life?
A: 12 months when sealed and stored properly.
Q: Can it be customized for specific reference sources?
A: Yes, we adjust dielectric properties and viscosity to match different voltage reference source specifications.